• High Voltage DC Relay Contactor 400A YV400
  • High Voltage DC Relay Contactor 400A YV400

High Voltage DC Relay Contactor 400A YV400

Feature:
  • Contact switching capability:400A
  • Contact wiring has no polarity requirements, making it easy to install.especially suitable for circuits with both forward and reverse currents.
  • Inject high-purity nitrogen inside and use neodymium iron boron permanent
  • Small product size and high switching power.
  • Widely used in Pre-Charge Relay, Electric Vehicle, Charging System, Solar System(energy storage)
    Heating System, etc.
  • Energy saving products with built-in energy-saving circuit boards and built-indirectional voltage control
     
  • High Voltage DC Relay Contactor 400A YV400

Desciption

Product Overview

This high voltage DC relay is built for the point in a circuit where a live DC bus is connected and disconnected on command rather than left permanently closed. The contact chamber and the coil drive sit in a frame that stays compact for the current the contacts carry, so the unit fits alongside busbars, fuses and control gear in the same cabinet. Lower ratings in the same series follow the same construction, so a design that moves between power levels keeps familiar wiring and panel practice.

Installation, Wiring & Coil Supply

  1. Plan the fixing so the panel, not the terminals, carries the weight of an industrial relay of this size plus the pull of the main cables.
  2. Land the main cables with the lug and cable sizes your panel design specifies, keeping the runs short and direct into a high current relay of this rating.
  3. Route the coil leads and any auxiliary wiring away from the main power cables so switching transients stay out of the control side of the cabinet.
  4. Match the control supply to the coil version marked on the unit before energising.
  5. On first energise, check for clean pick-up and drop-out, and confirm that the coil and contact chamber are not disturbing neighbouring devices in the cabinet.

Model Reference & Replacement

  • The YV family spans 30 A to 500 A, and the number in the model name follows the contact rating: a YV400 switches 400 A, a YV100 switches 100 A. The 1A contact arrangement and the polarity-free main contacts carry across the range.
  • When replacing a high voltage DC contactor, order from the model code stamped on the housing rather than from the current rating alone, then match the coil version, because the 12 V, 24 V and 48 VDC coils share the same contactor body.
  • A rating change during a design revision stays inside the same family, so existing wiring and panel practice carry over instead of being reworked.
  • Confirm whether the auxiliary contact is needed: it adds about 50 g and supplies a signal-level contact for monitoring or interlock logic.

Scale & Supply Capability

YongNeng is a relay manufacturer supplying signal relays, latching relays and high-power relays, together with a high-voltage DC contactor line that runs from 16A up to 400A. Because our range covers everything from light switching duty to heavy DC loads, buyers can consolidate several switching positions with one supplier instead of sourcing each rating separately. Power relays are offered in sealed and open construction, and contact wiring is arranged for straightforward installation. Tell us the current rating, switching duty and mounting space your project needs, and we will help you match the right relay or contactor to your build.

CONTACT DATA
Model 

YV400

Contact Arrangement

1A 

Contact Resistance 

<=0.2

mΩ 
Current Withstand  600A/120min,800A/20min ,1000A/30S,1500A/10S,2000A/0.6S
Contact Rating ( Res.Load ) 400A
Max. Switching Current  4000A/320VDC
Rated load Voltage  12-1000VDC
Max. Switching Power 1280KW
Mechanical endurance 2x105次 OPS
Electrical endurance  6x103次 OPS(400A 450VDC), 1x103次OPS(400A 750VDC), 5x102次OPS(400A 1000VDC)

Auxiliary Contact Data

Max.Current

2A/30VDC

Min.Current

100mA/8VDC

Contact Resistance

<=100mΩ


CHARACTERISTICS

Rated Voltage(VDC)

12/24/48

Action Time (ms)

<=40
 Release Time (ms) <=10
Rebound Time(ms) <=5
Insulation Resistance  Between Open Contacts:1,000MΩ(1000VDC)
Between Coil& Contacts:1,000MΩ(1000VDC)
Dielectric Strength Between Open Contacts : 2,500VAC, 50/60Hz 1 min.
Between Coil & Contacts: 2,500VAC, 50/60Hz 1 min
Coil End Lead Out Form Leading 300mm / customized.
Ambient Temperature -40℃~+85℃ ( No condensation)
Unit Weight  without auxiliary contact: Approx. 330g
with auxiliary contact: Approx. 380g
Impact Stability 196 m/s2
Impact Strength 490 m/s2





FAQ

How do I know 400 A is the right rating for my circuit?

Match the contact rating to the continuous current your DC bus carries, then check the short-duration peaks your system can produce, such as inrush into capacitors or a motor start. The YV series steps down through lower ratings, so if your continuous current sits well below 400 A you can move to a smaller model without changing the wiring and panel approach. Sizing close to your real duty keeps the unit proportionate to the load instead of oversizing the switching position.

Can it be used where the current changes direction?

Yes. The main contacts take no polarity, so one contactor serves a path that charges and discharges, such as a battery pack switched through a single device. It also removes the risk of a wrongly oriented connection during assembly or a field replacement. Base the rating on the continuous current in the heavier direction.

Can the coil leads be supplied in a different length?

Coil leads leave the housing at 300 mm as standard, and other lengths can be built to suit a specific panel layout. Tell us the measurement you need when the order is placed, so the leads are made to that length rather than adapted on site. As a relay manufacturer we treat lead length as part of the build specification rather than a field modification.

What is the auxiliary contact used for?

It is a signal-level contact that follows the position of the main contacts, so it suits monitoring inputs, indicator lamps and interlock logic rather than a load-carrying circuit. Keep its wiring separated from the main power cables so switching noise does not reach the control side of the cabinet. If your control circuit draws more than a signal-level current, switch that load with a separate relay.

How is this different from a standard power relay?

A high voltage DC contactor like this one is designed to switch higher-current, higher-voltage DC power circuits, while a standard relay is normally used for lower-power control or signal switching. That is why the contact system here is built around a large DC load and the arc it creates when the circuit opens. If your circuit carries control-level current only, a smaller relay from the range will do the job.

What should I confirm before ordering one for my panel?

Confirm the continuous and peak DC current, the control supply that matches the coil version you need, and the mounting space and clearances around the fixing points. It also helps to say whether the panel needs the auxiliary contact, because that choice changes the build you receive. Send your panel drawing and we will check the fit against the contactor's dimensions.

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