• High Voltage DC Relay Contactor 500A YV500
  • High Voltage DC Relay Contactor 500A YV500

High Voltage DC Relay Contactor 500A YV500

Feature:
  • Contact switching capability:500A
  • Contact wiring has no polarity requirements, making it easy to install.especially suitable for circuits with both forward and reverse currents.
  • Inject high-purity nitrogen inside and use neodymium iron boron permanent
  • Small product size and high switching power.
  • Widely used in Pre-Charge Relay, Electric Vehicle, Charging System, Solar System(energy storage)
    Heating System, etc.
  • Energy saving products with built-in energy-saving circuit boards and built-indirectional voltage control
     
  • High Voltage DC Relay Contactor 500A YV500

Desciption

Product Description

Functional Role and Target Applications

This High Voltage DC Relay Contactor 500A YV500 is engineered specifically for electrical system integrators and engineers requiring high-capacity, reliable switching components. It targets users in renewable energy and power management sectors, where durability under dynamic currents is critical. The device accommodates forward and reverse current flows with polarity-free contact wiring, simplifying installation for ups relay systems and inverter relay configurations. Its compact footprint is optimized for integration into space-constrained environments, serving professionals tasked with ensuring robust current control in advanced circuit designs.

Technical Specifications and Performance Metrics

Constructed with a high-purity nitrogen environment and permanent neodymium iron boron magnets, the 500A relay contactor delivers superior mechanical and electrical endurance. Rated for contact switching at 500A and able to withstand currents up to 1500A in brief intervals, its insulation resistance reaches 1,000MΩ with dielectric strength exceeding 2,500VAC. The built-in energy-saving circuit boards with bi-directional voltage control enhance efficiency in solar relay applications. These measurable traits, including a maximum switching current of 5000A at 320VDC, ensure reliable performance in high power and highly demanding industrial conditions.

Industry Applications and Operational Integration

The YV500 finds application in critical infrastructures such as electric vehicle charging stations, solar energy storage systems, and high-current heating system controls. It functions as a key component in ups relay assemblies, delivering consistent switching capabilities under heavy electrical loads. The product’s ability to handle dynamic current flow supports seamless switching in inverter relay systems and ensures adherence to stringent operational standards. Its endurance and compact design facilitate integration into modular assemblies, thereby improving system reliability and reducing maintenance downtime in demanding industrial workflows.


Product Advantages

Design and Structural Strengths for Enhanced Durability

The 500A YV500 relay contactor features a compact design leveraging an internal nitrogen environment that stabilizes the contacts and minimizes oxidation in high-voltage settings. Integration of durable permanent magnets supports reliable magnetic flux management, critical in maintaining operational consistency for a 40 amp relay equivalent within a high-capacity form factor. The relay is built to accommodate polarity-free wiring, simplifying system designs, particularly in complex inverter relay and solar relay configurations. Its sturdy mechanical construction and enhanced insulation parameters promote long-term resilience and ease of integration into advanced electrical assemblies.

Optimized User Experience and Operational Efficiency

This high voltage relay provides exceptional ease of installation with no polarity constraints, significantly reducing engineering labor during system assembly. Its built-in energy-saving circuit boards improve operational efficiency, directly benefitting users managing ups relay installations with strict energy consumption targets. The relay’s high mechanical endurance translates into extended service intervals, decreasing downtime and lifecycle costs. Additionally, the capability to handle a range of currents, including typical loads such as 80a relay or 100a relay circuits, ensures versatile deployment across various power management systems, enhancing overall user value.


CONTACT DATA
Model 

YV500

Contact Arrangement

1A 

Contact Resistance 

<=0.2

mΩ 
Current Withstand  600A/120min,800A/20min ,1000A/30S,1500A/10S,2500A/0.6S
Contact Rating ( Res.Load ) 500A
Max. Switching Current  5000A/320VDC
Rated load Voltage  12-1000VDC
Max. Switching Power 1600KW
Mechanical endurance 2x105次 OPS
Electrical endurance  6x103次 OPS(500A 450VDC), 1x103次OPS(500A 750VDC), 5x102次OPS(400A 1000VDC)

Auxiliary Contact Data

Max.Current

2A/30VDC

Min.Current

100mA/8VDC

Contact Resistance

<=100mΩ

Use Scenarios

Integration in Electric Vehicle Charging Infrastructure
In electric vehicle charging networks, precise and robust relay control is essential to manage battery safety and charging efficiency. The YV500 functions as a core component within inverter relay systems, facilitating high-current switching required for rapid vehicle charging. Its polarity-free wiring design enhances installation flexibility, while the high switching power and endurance ensure compliance with electric vehicle standards. This relay integrates effectively with energy management systems, providing reliable operation under fluctuating load conditions and reinforcing the safety protocols demanded in modern EV infrastructure.

Application in Renewable Energy Storage Systems
In solar power installations and energy storage solutions, relay reliability directly influences system uptime and energy availability. The YV500 serves as a dependable solar relay, designed to operate under variable environmental and electrical stresses typical in renewable installations. Its robust dielectric strength and energy-saving features enable efficient management of high-current loads often encountered in solar storage relay circuits. By fitting seamlessly into pre-charge relay systems and inverter relay setups, this contactor facilitates safe and efficient energy transfer, supporting sustainable power generation with superior operational stability.

CHARACTERISTICS

Rated Voltage(VDC)

12/24/48

Action Time (ms)

<=40
 Release Time (ms) <=10
Rebound Time(ms) <=5
Insulation Resistance  Between Open Contacts:1,000MΩ(1000VDC)
Between Coil& Contacts:1,000MΩ(1000VDC)
Dielectric Strength Between Open Contacts : 2,500VAC, 50/60Hz 1 min.
Between Coil & Contacts: 2,500VAC, 50/60Hz 1 min
Coil End Lead Out Form Leading 300mm / customized.
Ambient Temperature -40℃~+85℃ ( No condensation)
Unit Weight  without auxiliary contact: Approx. 330g
with auxiliary contact: Approx. 380g
Impact Stability 196 m/s2
Impact Strength 490 m/s2











FAQ
Does the YV500 relay support installation without polarity concerns?
Yes, our High Voltage DC Relay Contactor 500A YV500 features polarity-free contact wiring. This simplifies installation and reduces wiring errors, ensuring reliable performance in both forward and reverse current circuits.
Can you customize the High Voltage DC Relay Contactor 500A YV500 for specific applications?
We offer customization for the coil lead length on the YV500 and welcome inquiries about additional tailor-made options. Our technical team can support specific requirements to reliable fit your solar relay or other industrial system needs.
What environments and applications is the YV500 reliable suited for?
Our relay is built for robust performance in demanding settings like electric vehicle charging, battery management, and heating systems, thanks to its high switching power and durability. It is often used as a reliable UPS relay in critical power backup systems.
How do you ensure the quality and endurance of the YV500 relay?
We maintain strict quality controls adhering to certifications like UL, TUV, and CE. The YV500 is tested for mechanical endurance up to 200,000 operations and features high insulation resistance and dielectric strength to ensure long-term reliability in industrial applications.
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